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Consultations on Production Management
A production management expert from the institute directly visits a customer's factory, investigates and analyzes the factory operations and offer appropriate suggestions for improving the productivity. We also conduct consulting activities through public organizations. Contact us to make the most of our consulting services.
Operation Analysis
Research and analysis of the actual operation time in terms of the number of work hours and the ratio of the actual operation time to the number of work hours.
 
Process Analysis
This is a method of analyzing the flow of materials, parts or operations according to the order of the processes for the purpose of understanding the overall flow of work.
 
Motion Study
The actions of each part of the operator's body, including the hands, feet, eyes etc. while working are analyzed in detail so that any useless action is eliminated by putting into proper order and appropriately combining all necessary actions. As a result, appropriate machinery should be designed, thereby providing the foundations for the time study.
 
Time Study
Based on the action study, the elements of a certain item of work are identified, the order of the elements of work are determined, are the time required to carry out each element of work is calculated. Determining the time required to manufacture a product is quite important as basic information for the management of a factory.
 
Synchronization
To establish a successful work flow production system, the workload allocated to each worker should be spread evenly so that products are produced at a consistent speed. Synchronization in the division of labor is therefore essential.
 
Layout
A method permitting the most effective arrangement of plants, machinery and equipment, as well as the minimization of the manufacturing costs, by feeding the materials and parts at the highest possible speed and minimizing the transfer work among the processes during the overall production from acceptance of the materials to delivery of the finished products.
 
Plant engineering
We have assisted more than 2,000 plants in the field of plant engineering. For customers planning to set up their own sewing plants, we offer the best-suited plant design materials.
We also offer guidance on the introduction of new machinery in plants and as well as re-investigation of production facilities for changes in production items.
Contact us to make the most of our plant engineering support services.
 
Basic Data
For sewing products, we calculate the required processing time, the number of workers involved in production, the working time, and the number of pieces that can be produced. Man-hours are calculated under given conditions to present basic production materials facilitating the most efficient distribution of work.
 
Machine List
Based on the aforementioned production design, we calculate and present the machine models and number of units of required for efficient production with minimal waste in an ideal plant set up.
 
Layout Plan
The layout plan presents an ideal arrangement of machinery that ensures efficient production. With the machinery layout plan, we make suggestions about the plant layout to help you construct an efficient production system optimally suited to the production design and the number of machines installed.
 
 
 
     
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