Our Case study examples
Benefits
Saving in machines Comparison of Machine list -Now & after
Now |
Units |
After |
Units |
Difference |
Remarks |
Straight Knife cutting machine |
7 |
Straight Knife cutting machine |
2 |
5 |
Planning to use Auto cutter |
End cutter |
6 |
End cutter |
1 |
5 |
Planning to use Auto cutter |
Band Knife cutting machine |
3 |
Band Knife cutting machine |
1 |
2 |
Planning to use Auto cutter |
No of Spreaders (SV4FS) |
0 |
No of Spreaders (SV4FS) |
2 |
-2 |
|
No of Auto cutter (KMC918) |
0 |
No of Auto cutter (KMC918) |
1 |
-1 |
|
TOTAL |
16 |
7 |
9 |
Percentage of reduction when we go with JUKI proposal 56%
But Initial Investment will be higher in Automatic
Saving in machines Comparison of Machine list -Now & after
Percentage of reduction when we go with JUKI proposal 17 %
Present set up |
Units |
After Juki Proposal |
Units |
Difference |
Remark |
SEWING SECTION |
SEWING SECTION |
||||
DDL-8700BM-7 |
232 |
DDL-900B-BS/NB/K/ PNB |
186 |
46 |
New model PNB & Line balancing. |
DLM-5200ND |
48 |
DLM-5200ND/KE10A/SM55A |
32 |
16 |
Line balancing- parts Line & Ass Line |
DLU-5490NBB-7/WB |
16 |
DLU-5490NBB-7/WB |
12 |
4 |
Line balancing. |
LBH-1790AS/MC602KN |
16 |
LBH-1790ANS/MC602KN |
6 |
10 |
Because Indexer is Used For Front |
LK-1903BsS-302/MC672KNN |
16 |
ASK-A/LK-1903B |
12 |
4 |
Because of button feeder- JUKI has provision of small button |
MH-380FU |
16 |
MH-380FU/KE100B/SM45A |
12 |
0 |
|
MS-1190MF/PF-RB /KE100B/SM55/SY2 |
12 |
MS-1190MF/PF-RB /KE100B/SM55/SY2 |
12 |
0 |
|
DFB-1404PSF |
8 |
DFB-1404PSF |
8 |
0 |
|
NS-81P |
4 |
NS-81P |
4 |
0 |
|
NS-85P |
4 |
NS-85P |
4 |
0 |
|
LH-3568ASF-7/WB |
8 |
LH-3568ASF-7/WB |
8 |
0 |
|
MO-6816D-DE4-30H/E35/TO54/ |
8 |
MO-6816D-DE4-30H/E35/TO54/ |
8 |
0 |
|
HI-550P |
48 |
HI-550P |
32 |
16 |
Line balancing. |
HPM-600B |
2 |
HPM-600B |
2 |
0 |
|
WORKING TABLE |
32 |
WORKING TABLE |
52 |
-20 |
Parts checking is been added . |
ASF-B01/LBH-1790AB |
4 sets |
-4 |
Button hole indexer |
||
CHECKING SECTION |
CHECKING SECTION |
||||
WORKING TABLE |
120 |
WORKING TABLE |
90 |
30 |
Because of shorter remaining thread machine. & SOP. |
FINISHING SECTION |
FINISHING SECTION |
||||
Iron / Vaccum board |
24 |
Iron / Vaccum board |
24 |
0 |
|
NS-50 |
22 |
NS-50 |
22 |
0 |
|
NS-54 |
4 |
NS-54 |
4 |
0 |
|
TOTAL |
640 |
538 |
102 |
